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影像测量仪的选项方法和技巧

发布时间:2022-05-27 08:37:27人气:

目前,制造企业的质量检测主要依靠人工测量。 在人工测量中,一般使用千分尺、游标卡尺等检测工具,对检测人员的经验和学历要求也很高。 由于卡尺和测量人员的原因,在测量过程中经常会出现错误和错误。 还经常需要培训检查员,这既费时又费力。


  一键式自动影像测量仪应具备以下要求


  1.满足测量空间要求


  影像测量仪首先要能满足测量空间的要求,是否能与工件的尺寸相匹配。 因此,首先要根据测量产品的尺寸范围确定所需测量设备的测量行程。 如果选择的行程太小,则无法满足测量空间的要求。 如果选择的笔画太大,成本会很高,会浪费成本。


  2.满足测量精度要求


  影像测量仪的精度是其关键指标,是保证测量精度的保证之一。 精度标准的选择应参照出厂要求的被测产品精度。 在质量控制要求较高的情况下,需要选择精度等级较高的测量仪器,以保证测量的可靠性和准确性。 对于一般测量,标准可以适当放宽。


  3.满足可靠性要求


  影像测量仪是质量的把关者,因此仪器的稳定性非常重要。 一定要选择大品牌,选择使用稳定可靠配件的测量设备,如:CCD、光源、电机、光栅尺等。稳定可靠的核心部件,经过精密组装、调整和测试, 能满足精度要求,实现可靠运行。


  4.满足易用性要求


  图像测量是质量测量中常用的测量仪器,其易用性和便利性影响着客户的体验和测量效率。


  5、良好的售后服务


   影像测量仪的性价比是客户必须考虑的,但必须从仪器的配置、精度、稳定性、价格、售后服务或维修方便性等方面综合考虑。 廉价仪器可能精度差、稳定性差、无售后保障、使用寿命短; 进口测量仪器性能相对稳定,使用寿命长,但维修成本较高,维修时间较长。 找英斯特力,仪器售后有保障。


 

  1.产品测量范围广:所有放置在工作台面上的产品均可测量

  2. 利用光学原理获得多个边缘点

  3、将得到的无数边缘点通过模糊算法通过科学的计算方法拟合成规则的线和圆,使软件绘制位置更加准确。 做边缘检测

  4、测量数据可直接无缝连接到Excel表格,可直接输出到Excel任意位置(数据输出格式可根据客户需求定制)

  5、可实现批量检测,省时省力;

  6、消除人为误差:不同的人,不同的测量工具,测量出的尺寸结果不同。 一键测量仪一键整体成像,基本没有人为误差;

 

  一键式影像测量仪的优势


  1、准确度:测试准确,重复性高

  2.快速:快速掌握即时测量

  3.稳定:稳定持久如新

  4.简单:操作简单,界面简单


  应用领域:影像测量仪广泛应用于模切行业、精密五金行业、精密塑胶行业、无线充电精密线圈行业、FPC/PCB线路板行业、陶瓷结构件等行业。

 

  结束:一键式影像测量仪是一种新型影像测量技术。 通过高精度双远心镜头,将产品轮廓图像传输到数百万像素甚至2900万高分辨率CCD相机进行数字处理,再通过强大计算能力的高精度软件进行精确测量 ,数据判断和输出。  100种尺寸只需1秒即可测试,效率是传统成像仪的10倍,可有效节省人工成本,提高测试效率。


At present, the quality inspection of manufacturing enterprises mainly depends on manual measurement.  In manual measurement, micrometer, vernier caliper and other detection tools are generally used, and the experience and education requirements of detection personnel are also very high.  Errors and errors often occur in the measurement process because of the calipers and the surveyor.  It is also often necessary to train inspectors, which is time-consuming and laborious.  

 

The one-button automatic image measuring instrument shall have the following requirements  

 

1. Meet the measurement space requirements  

The image measuring instrument must first meet the requirements of the measurement space, whether it can match the size of the workpiece.  Therefore, the first step is to determine the measuring stroke of the required measuring equipment according to the size range of the measuring product.  If the stroke selected is too small, the measurement space requirements will not be met.  If you choose a stroke that's too big, it's expensive, it's a waste of money.  

2. Meet the requirements of measuring accuracy  

 

The precision of image measuring instrument is the key index and one of the guarantees of measuring precision.  The selection of precision standard shall refer to the precision of the product under test as required by the factory.  In the case of high quality control requirements, it is necessary to choose a high precision measurement instrument to ensure the reliability and accuracy of measurement.  For general measurements, the standard may be relaxed.  

 

3. Reliability requirements are met  

 

Image measuring instrument is the quality control, so the stability of the instrument is very important.  Be sure to choose a large brand, choose the use of stable and reliable accessories of measuring equipment, such as: CCD, light source, motor, grating ruler, etc..  Stable and reliable core components, after precision assembly, adjustment and testing, can meet the accuracy requirements, to achieve reliable operation.  

 

4. Meet ease-of-use requirements  

 

Image measurement is a common measurement instrument in quality measurement. Its ease of use and convenience affect customer experience and measurement efficiency.  


5. Good after-sales service  

 

The cost performance of image measuring instrument must be considered by customers, but it must be considered comprehensively from the configuration, precision, stability, price, after-sales service or maintenance convenience of the instrument.  Cheap equipment may have poor accuracy, poor stability, no after-sales protection, short service life;  The imported measuring instrument has relatively stable performance and long service life, but the maintenance cost is high and the maintenance time is long. Find inst force, the instrument is guaranteed after sale.  

 

1. Wide measuring range of products: all products placed on the table can be measured  

 

2. Obtain multiple edge points by using optical principles  

 

3. The obtained numerous edge points are fitted with regular lines and circles by fuzzy algorithm and scientific calculation method, so that the software can draw positions more accurately.  Do edge detection  

 

4, The measurement data can be directly connected to the Excel table seamlessly, can be directly output to Excel anywhere (data output format can be customized according to customer needs)  

 

5, can realize batch detection, save time and effort;  

 

6, eliminate human error: different people, different measuring tools, measured size results are different.  One-key measuring instrument one-key overall imaging, basically no human error;  

 

Advantages of one-button image measuring instrument  

 

1, accuracy: accurate test, high repeatability  

 

2. Fast: Quickly master real-time measurement  

 

3. Stability: Stability lasts as long as new  

 

4. Simple: Simple operation, simple interface  

 

Application: Image measuring instrument is widely used in die cutting industry, precision hardware industry, precision plastic industry, wireless charging precision coil industry, FPC/PCB circuit board industry, ceramic structural parts and other industries.  

 

End: One-button image measuring instrument is a new image measuring technology.  Through the high-precision dual telecentric lens, the product contour image is transmitted to millions of pixels or even 29 million high resolution CCD camera for digital processing, and then through the high-precision software with powerful computing power for accurate measurement, data judgment and output.  100 sizes can be tested in only 1 second, the efficiency is 10 times that of the traditional imager, which can effectively save labor costs and improve the test efficiency.  


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